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Brake Ring - Copper Precision Casting Parts Supplier and Factory in China, Electric Power Accessories 80mmx80mmx10mm
Product Description
This is a power electrical fitting, used in an internationally renowned company's products above the fittings, named Brake ring.
Material Advantages: BRONZE
BRONZE has good corrosion resistance, high strength, good thermal conductivity, and good processing performance. Therefore, it is widely used in the manufacture of electric power fittings, valves, pipelines, pipe fittings, pumps, and decorative parts.
Corrosion Resistance
High Strength
Thermal Conductivity
Excellent Processing
Copper Precision Casting Process Difficulties:
Melting Temperature Control
Because copper has a high melting point, it is important to carefully regulate the melting temperature to prevent material qualities from declining due to overheating or overcooling.
Liquid Metal Mobility
Copper is more mobile when liquid, which can result in uneven flow within the mold. To prevent this, we ensure the material fully fills the mold details using a reasonable pouring system design and applying pressure.
Oxidation Issues
Because copper is oxidative, it is critical to control the pouring temperature and design the pouring system to minimize oxidation's negative effects on casting quality.
Development History
This project started from a fixed point. Despite the customer's demand for a short delivery cycle, our trial samples passed on the first attempt, meeting the delivery schedule perfectly and establishing mass production in a short timeframe.
Currently, this product represents one of our company's largest order volumes, with an annual supply exceeding 100,000+ units (10W+).
Our company strives for excellence, adhering to the concept of providing customers with efficient, high-quality products and services. We possess a strong technical development team capable of developing various shaped parts in the precision casting field, supported by rich experience in copper precision casting.
Frequently Asked Questions (FAQ)
What is the Brake Ring and where is it used?
The Brake Ring is a high-quality power electrical fitting designed for and utilized in the products of an internationally renowned company.
Why is bronze selected for manufacturing these power fittings?
Bronze is chosen because it offers excellent corrosion resistance, high strength, outstanding thermal conductivity, and superb processing performance, making it ideal for power fittings, valves, pipelines, and pumps.
What are the main difficulties in the copper precision casting process?
The primary challenges include controlling the high melting temperature of copper, managing liquid metal mobility to avoid uneven flow inside the mold, and minimizing the negative effects of oxidation on the casting quality.
How do you resolve the liquid metal mobility issues during casting?
We design and implement a highly reasonable pouring system and apply controlled pressure to guarantee that the liquid metal completely and evenly fills all the fine details of the mold.
What is your production capacity for the Brake Ring?
Following a highly successful development phase where trial samples passed on the first run, we rapidly transitioned to mass production. Currently, we supply over 100,000 units (10W+) annually for this product.