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China Factory Suppliers Copper Precision Casting Brake Ring - Electric Power Accessory, 80mmx80mmx10mm, 190g
Product Description
This is a power electrical fittings, used in an internationally renowned company's products above the fittings, the name Brake ring.
BRONZE has good corrosion resistance, high strength, good thermal conductivity, good processing performance, so it is widely used in the manufacture of electric power fittings, valves, pipelines, pipe fittings, pumps and decorative parts.
Copper precision casting process difficulties:
Control of melting temperature
Because copper has a high melting point, it is important to carefully regulate the melting temperature to prevent material qualities from declining due to overheating or overcooling.
Liquid metal mobility
Copper is more mobile when it is liquid, but this can also result in an uneven flow of liquid metal within the mold. To prevent this, make sure the material is fully filled with mold details by using a reasonable pouring system design and applying pressure.
Oxidation issue
Because copper is oxidative, it is important to control the pouring temperature and design the pouring system in a way that minimizes oxidation's negative effects on casting quality.
Development History
This project started from the fixed point, the customer demand for a short delivery cycle, our trial samples once through, can meet the customer's delivery time on time, and in a short period of time to form a mass production, at present, the product for our company orders one of the largest number of products, the annual supply of 10W +;
Our company strives for excellence, to provide customers with efficient, high-quality products and services has always been our adherence to the concept. We have a strong technical development team that can develop a variety of shaped parts in the field of precision casting, and a wealth of experience in copper precision casting.
Frequently Asked Questions
What is the Brake ring and what is its primary application?
The Brake ring is a high-quality power electrical fitting designed and manufactured for use in the products of an internationally renowned company.
Why is bronze chosen for manufacturing power electrical fittings?
Bronze is selected because it offers excellent corrosion resistance, high strength, superior thermal conductivity, and outstanding processing performance, making it ideal for power fittings, valves, pumps, and pipelines.
What are the main challenges in the copper precision casting process?
The primary challenges include precise control of the melting temperature to avoid overheating or undercooling, managing the mobility of liquid copper to prevent uneven flow, and minimizing the negative effects of oxidation on casting quality.
How do you resolve liquid metal mobility issues during casting?
We utilize a highly optimized pouring system design and apply appropriate pressure to ensure the liquid metal completely and evenly fills all details of the mold.
What is your current production and supply capacity for the Brake ring?
Following successful trial sampling and rapid transition to mass production, this product has become one of our highest-volume orders, with an annual supply capacity exceeding 100,000 (10W+) pieces.
Can you develop custom shaped precision casting parts?
Yes, we have a strong technical development team and extensive experience in copper precision casting, enabling us to develop a wide variety of custom shaped parts based on specific customer requirements.