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China Suppliers Factory EGR Gas Chamber - Stainless Steel Precision Casting for Automotive Exhaust Systems
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China Suppliers Factory EGR Gas Chamber - Stainless Steel Precision Casting for Automotive Exhaust Systems

Introducing a high-quality EGR cooler, an essential component in automobile exhaust gas treatment systems. This product, designed with precision, measures 60mm in length, 60mm in width, and 100mm in height, with a wall thickness of 2.5mm and a weight of 0.72Kg, Our EGR cooler is made from durable stainless steel 304, ensuring long-lasting performance and resistance to corrosion. As a trusted Supplier and Factory in China, we adhere to rigorous product testing requirements to guarantee reliability. Each unit undergoes an air tightness test, where it must pass 500kPa of compressed air, holding pressure for one minute without any leakage, Choose our EGR cooler for superior quality and dependable performance in your automotive applications

Product Description

This is a part used in China's famous diesel engine factory, the engine exhaust system - EGR cooler in the parts, the name is called gas chamber.
It is made of stainless steel 304 material, which has the advantages of high temperature resistance, corrosion resistance, etc. It is widely used in the field of precision casting parts for automobiles, food machinery, valve bodies, pumps and other precision casting parts;

Product Features

  • 1. Structure: Thin-walled, complex structure, easy to produce deformation in the casting process.
  • 2. Sealing: The product has a sealing requirement, for casting defects in the control of higher requirements.
  • 3. Precision: There are high positional requirements between the processing surface, especially the EGR valve mounting surface is very high precision, so the development of high requirements for the development of processing equipment.
The structure of the product is called complex, and then the pre-development, the sealing test does not pass, resulting in a high rate of scrap, through the efforts of our team, and finally overcome the casting defects, reduce the leakage rate and achieve mass production;

Product History

This product is our mature products, mass production began in 2017, currently in a stable supply state, annual supply in 2W +;
Our company has a strong technology development team, with the ability to develop a variety of shaped parts in the field of precision casting, and provide integrated services from blank to machining; strive for excellence, to provide customers with efficient, high-quality products and services has always been our adhering to the concept.

Frequently Asked Questions

Q What is the function and name of this product?

It is a gas chamber used in the EGR cooler of an engine exhaust system, specifically designed for a famous diesel engine factory in China.

Q What material is used for the gas chamber and what are its benefits?

It is made of Stainless Steel 304 (SS304), which provides excellent high temperature resistance and corrosion resistance.

Q What were the main technical challenges in manufacturing this product?

The main challenges included casting deformation due to its thin-walled and complex structure, strict sealing requirements to control defects, and high positional precision requirements for the EGR valve mounting surface.

Q How did your team resolve the initial high scrap rate during development?

Through dedicated team efforts, we overcame casting defects and resolved sealing test failures, which successfully reduced the leakage rate and enabled stable mass production.

Q What is your production capacity and history for this part?

Mass production began in 2017. The product is in a stable supply phase with an annual delivery volume exceeding 20,000 units (2W+).

Q What range of services does your company offer for precision casting?

We provide fully integrated services from blank casting to final precision machining, with strong capabilities in developing custom-shaped precision casting parts for automobiles, food machinery, valve bodies, and pumps.