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EGR Intake Chamber - Stainless Steel Precision Castings from Reliable China Suppliers and Factory
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EGR Intake Chamber - Stainless Steel Precision Castings from Reliable China Suppliers and Factory

Introducing a premium component for automobile exhaust gas treatment systems: the EGR cooler, sourced from trusted suppliers in China. This part is critical for enhancing vehicle performance and efficiency.

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Specifications: Dimensions are LxWxH: 80mm x 70mm x 48mm, with a wall thickness of 2.5mm and a weight of 296g. This precise engineering ensures durability and reliability.

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Material: Constructed from high-quality stainless steel 304, ensuring resistance to corrosion and extended service life.

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Product Testing Requirements: Each EGR cooler undergoes rigorous testing to meet industry standards, including an airtightness test with 500kPa compressed air, ensuring no leakage over a one-minute hold period.

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As a leading factory in China, we pride ourselves on delivering exceptional quality and performance products that meet the demands of the automotive industry. Choose us for reliable EGR coolers and join a network of satisfied customers globally.

Product description

This is a part used in the automobile exhaust system-EGR cooler, the name is intake chamber.
It is made of stainless steel 304 material, which has the advantages of high temperature resistance, corrosion resistance, etc. It is widely used in the field of precision casting parts for automobiles, food machinery, valve bodies, pumps and so on.

Product features

  • 1. thin-walled, complex structure, easy to produce deformation in the casting process
  • 2. the product has a sealing requirement, for casting defects control requirements are high

Figure 2 shows the flange surface of the parts, this surface is connected to the external air intake sealing flange surface, so there are flatness and roughness requirements; face of the notch is to prevent the installation of interference with the choice of avoiding the air.

Figure 3 shows the machining of the square port, the role of processing here is to meet the needs of the drawing tolerance ± 0.05mm, for brazing with the EGR shell fit, the size of the conformity determines the pass rate of brazing;

Figure 4 shows the waist-shaped mounting holes, here the role of the EGR cooler and the body of the role of the connection, the waist-shaped holes have the advantage of improving the adjustment space during installation;

The product was developed in the middle of 2020, and mass production was realized in 2021, and is now in a stable supply state, with an annual supply of 100,000 pieces;
Our company has a strong technical development team, with the ability to develop a variety of shaped parts in the field of precision casting, striving for excellence, to provide customers with efficient, high-quality products and services has always been our adhering to the concept.

Frequently Asked Questions

What material is used for the intake chamber, and what are its properties?

The intake chamber is made of stainless steel 304 material. It offers outstanding high temperature resistance and excellent corrosion resistance, making it highly suitable for automotive precision casting parts.

What are the main manufacturing challenges for this product?

Due to its thin-walled and complex structure, the product is prone to deformation during casting. Furthermore, because of strict sealing requirements, there are very high standard requirements for casting defect control.

Why are the mounting holes designed in a waist shape?

The waist-shaped design of the mounting holes connects the EGR cooler to the body. This configuration is advantageous because it provides extra adjustment space during the installation process.

What is the tolerance requirement for the square port?

The machining of the square port is held to a strict drawing tolerance of ±0.05mm. This precise fit is necessary for brazing with the EGR shell, and the accuracy directly determines the success rate of the brazing.

What is your current production capacity for this component?

This product was developed in mid-2020, reached mass production in 2021, and is currently in a stable supply status with an annual capacity of 100,000 pieces.